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When discussing t-shirt folding with business owners, the two most common questions are: "How much should it cost to fold a shirt?" and "How can I get my key personnel back to printing faster?"

T-shirt folding is often seen as downtime that is not generating revenue, so it is natural for a printer to stress about getting it done as fast as possible. The costs of having employees folding shirts are almost all labor, so in larger volumes the expense can add up quickly. Depending on the amount of t-shirts that need to be folded, there are costs and issues with each of the different methods: manual folding (unassisted), manual folding with a flip folder, semi-automatic folding, and fully automatic systems.